IGM FR 3500
Main Information
Description
- Milling Capacity
X x Y x Z = 2500 - 10000 x 3500 x 1400 - 2350 mm - Table Size
2290 - 6490 x 3580 mm
Product Technical Description
5-Axis Gantry Type Monoblock Milling Machine
The Igrek Machine Tool IGM FR 3500 is entirely constructed from GG30 cast iron, sourced from our own foundry. A stress-relieving heat treatment is applied to the castings to ensure their stability. The body parts are then machined on high-precision milling machines, and the linear guide mounting surfaces are ground to achieve the highest accuracy.
Advanced Cooling and Measurement Systems
All axes are water-cooled to minimize thermal distortion during movement, especially in areas with dynamic components. This cooling system operates efficiently in these critical zones to prevent any thermal differentiation that could impact the machine’s performance. The special casting technique used in this system is patented.
The components are measured and assembled using state-of-the-art equipment, including the Renishaw Laser Interferometer, Niveltronic devices with Bluetooth communication, Atos 3D Scanner, and certified granite gauge blocks. This ensures that every part is precisely fabricated and assembled to meet high-quality standards.
High-Performance Axis Drive Systems
The axis drive systems consist of high-quality linear guideways, servo motors, gear units, and rack-and-pinion gear systems. Each axis is equipped with absolute measuring scales for enhanced accuracy. We have carefully selected top-tier pneumatic, hydraulic, electrical, and electronic components to guarantee the highest reliability and performance.
Exceptional Stability and Design Features
The monoblock design of the machine ensures superior stability and accuracy. The entire design undergoes dynamic, static, stress, vibration, and fatigue analysis using finite element methods. Production is carefully planned based on these analyses to ensure the highest quality in every machine.
Key Specifications
- Completely made of GG30 cast iron: All body components are made from GG30 cast iron, which is produced through in-house casting.
- Monoblock Cast Iron Body Design: Requires no heavy-duty foundation construction.
- Fork-Type Machining Head: 16,000 rpm, 220 Nm torque.
- Accuracy and usage norms are following CE, VDI-DGQ 3441, and ISO standards.
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Igrek Foundry and Industrial Machinery
- Turkey, Bursa Province, Nilüfer City, Fethiye Industrial Zone/Organized Industrial Zone, Sönmez Boulevard, No: 10, Postal Code 16215
Igrek Foundry and Industrial Machinery
Igrek Foundry and Industrial Machinery was established in 1946 by A. Osman Igrek in Bursa. From the very beginning, this family business provided mold making, casting parts production, and machining services to the industry. With over 75 years of experience, Igrek Machine has today become a trusted partner in the heavy industries sector.
Continuous Growth and Development
Igrek Machine makes significant annual investments in its production lines. Since 2015, with the expansion of its production area and improvements in workflow logistics, the company has reached an important milestone. The production area increased to 30,000 square meters, and a modern building was constructed with Bauhaus architecture. The company is also preparing to celebrate its 80th anniversary.
The company's operations are supported by 11 engineers and 19 specialized technicians in production and quality departments, and 7 experts in management and planning. In total, 120 specialized employees work at Igrek Machine.
A Reliable Partner in Heavy Industries
Igrek Machine offers a wide range of services in the field of heavy industries, including:
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Automotive Metal Mold Manufacturing:
Styrofoam molds for automotive metal parts are produced using 3D CAD designs. These parts are made from gray cast iron, ductile iron, and cast steel. -
Industrial Equipment Manufacturing:
With its experience, the company provides extensive services to leading industrial equipment manufacturers. -
Energy Equipment:
Igrek Machine produces cast parts for energy systems—especially wind energy—using ductile iron. -
Cement and Mining Industries:
The company can deliver cast parts with diameters up to 5 meters, which are ready for use after appropriate heat treatment. -
Aerospace, Shipbuilding, and Construction Industries:
Igrek Machine manufactures special molds, vacuum and deep drawing molds, main components, boxes, and various technical parts for these industries.
Vision
With 75 years’ experience in casting, Igrek Machine aims to be a leader in technology, capacity, and product diversity. The company is especially focused on projects involving gray iron, ductile iron, and Polystyrene Casting. Igrek Machine intends to remain a multi-purpose supplier in heavy industry and further grow in the aerospace and energy sectors.
Mission
The primary goal of Igrek Machine is to provide services that ensure complete customer satisfaction. The company strives to be recognized as a pioneer in the production of types, capacity, and technology, especially in the manufacture of automotive metal molds. In addition, Igrek Machine is committed to developing the systems and components needed by the aerospace and energy sectors.
History
- 1946: Company established with the production of gray cast iron and bronze parts
- 1950: Manufacture of a cutting machine by A. Osman Igrek
- 1970: Entered into casting parts production
- 2002: First participation in the GIFA International Foundry Trade Fair, Düsseldorf, Germany
- 2015: New company logo designed using gear and cog symbols, combined with the company’s initials
- 2016: Renovation of the new building in the OSB region
With a rich history and a bright outlook, Igrek Machine is today recognized as one of the top producers and service providers in foundry and industrial machinery, continuing its path of progress and innovation in the industry.
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