Mazi Noor Lighting Industries

Research and Development Unit of Mazinur

The Research and Development Unit of Mazinur, with a distinguished history in the lighting industry, is always striving to design and deliver high-quality products to the market by utilizing advanced technologies and scientific research. This unit continuously works to identify and respond to the evolving market needs.

Design and Production of High-Quality Products

This unit, with the help of a specialized and experienced team, designs and manufactures various lighting equipment. Some of the products of this unit include park, industrial, and urban lamp posts. Key Features of this unit include:

• Use of high-quality raw materials
• Modern and durable designs
• Special attention to environmental and climatic requirements in the production process

Innovation and Continuous Improvement

Continuous research and feedback from customers enable the Research and Development Unit of Mazinur to consistently improve its products. Using innovative solutions, this unit is always working to enhance service levels and product quality. Its main goal is to improve productivity, reduce costs, and increase customer satisfaction.

Advanced Laboratory Equipment of Mazinor Company

Mazinor Lighting Industries has equipped its laboratory with modern and advanced equipment in line with global standards to ensure quality and performance. The equipment includes the following:

• Optical Testing Equipment for light measurement and the measurement of optical parameters.
• Mechanical Testing Equipment including impact, tensile, compression tests, and other similar tests.
• Electrical Testing Equipment such as earth, insulation resistance, and other related tests.
• Chemical Testing Equipment for inspecting plastic parts, colored parts, and plated components.

Establishment of the First Laboratory Compliant with Global Standards

As part of its ongoing efforts to improve quality, in 2011, Mazinor was recognized by the Iranian National Standard Organization as the first lighting testing laboratory in compliance with the ISIRI 5920 (IEC 60598) standard. The company also received the Certified Partner Laboratory Accreditation from this organization.

The design unit, equipped with the most advanced drawing and analytical software, and by utilizing standards related to lighting equipment, along with expertise in industrial design and drafting, strives to increase product diversity in line with modern lighting technology in order to respond effectively to the diverse and growing needs of customers. Additionally, this unit is responsible for the design of all manufacturing facilities and equipment, including machinery, tools, and various molds for cutting, bending, and metal stretching, plastic injection, pressure casting, aluminum extrusion, plastic and rubber, glass, and more.

The molding unit, based on the designs received from the design department and utilizing the most advanced manufacturing equipment (milling machines, wire cutting, CNC centers, lathes, milling machines, NC sparks, magnetic grinders, and radial drills), manufactures various machines, tools, and all the mentioned molds. These products are then used in various sections such as die casting, plastic injection, metalworking, and extrusion after manufacturing.

In the die-casting unit (pressure die casting), the production of die-cast parts is carried out using modern equipment and die-casting machines of 160, 250, 400, 600, and 1000 tons. By using die-casting machines, aluminum cast parts with high strength and precision can be achieved.

Since part of the components of the lamps are plastic, Mazeynoor manufactures the necessary plastic parts in the plastic injection unit. This unit operates with the necessary expertise and the use of high-quality raw materials, as well as machines with different capacities, to ensure that plastic parts of suitable quality are used in the production of products.

The metalworking unit includes cutting, welding, roll forming machines, and multiple hydraulic press machines with different capacities. The capacity of the C-frame presses ranges from 5 to 50 tons, the capacity of the gantry presses ranges from 100 to 250 tons, and the capacity of the brake presses ranges from 60 to 100 tons. These machines are used for shaping various sheet metal parts, including iron, aluminum, stainless steel, and others.

The fully automated washing line, equipped with a spraying system and multi-stage chemical processes, prepares the metal surfaces of the lamps for painting. This process ensures cleanliness, degreasing, and protection of the components against corrosion, while maximizing paint adhesion.

The automatic electrostatic powder coating line is equipped with robots and digital controllers. With this system, the paint thickness becomes uniform on all surfaces of the parts. The relevant parts are then continuously fed into ovens with uniform temperatures, and the powder coating process takes place at the set time and temperature.

The assembly unit utilizes multiple lines and modern equipment to assemble various types of lights. Continuous supervision by quality control personnel throughout all production stages, including assembly, plays a crucial role in minimizing errors and mistakes.

MAZINOR Quality Control Unit

With a specialized team and the use of advanced inspection and testing equipment, the MAZINOR Quality Control Unit reviews and evaluates all production processes according to internal standards. This unit ensures quality at every stage by carefully monitoring all incoming items, from semi-finished parts to final products (lights).

Monitoring the Production Process Using Modern Technologies

The Quality Control Unit uses Minitab software and modern tools to monitor the production process in real-time using the Statistical Process Control (SPC) method. These tools are used to record real-time inspection results, enabling the production team to quickly identify and correct any deviations from the standards.

Laboratory and Chemical Material Control

In addition to monitoring the production process, this unit also carefully controls all chemicals used in production and items with chemical coatings through an advanced laboratory. This ensures product quality and compliance with specified standards.

Monitoring the ISO 9001 Quality Management System

In the ISO 9001 quality management system, monitoring the implementation of the system itself and ensuring its effectiveness and efficiency through systems and methods is the responsibility of the Quality Assurance unit. This unit is also responsible for overseeing the optimization and redesign of processes and taking necessary actions to continuously improve them.

Audit Process in Quality Assurance

The systematic audit process is a critical tool for evaluating the effectiveness of the system. Through this process, the quality assurance unit works to review the established standards for the system and assess the extent to which customer and organizational requirements are met.

• Evaluating the system from the perspective of effectiveness and efficiency.
• Evaluating the fulfillment of customer and organizational requirements.

Evaluation of the Quality Assurance Unit

The outcome of the audit process not only includes evaluating the system's performance but also directly relates to evaluating the quality assurance unit itself. This evaluation helps the organization ensure that the quality assurance processes are effectively implementing the standards.

The logistics unit, in line with its organizational mission of establishing a continuous and efficient supply chain, strives to utilize trained personnel, modern equipment, and cutting-edge software and knowledge. Based on advanced current standards, it focuses on logistics resources, transportation, storage, warehousing, packaging, and delivery of goods to provide services.

The sales unit strives diligently to support product distribution, meet customer needs, provide technical guidance, and ultimately ensure customer satisfaction. All Mazinoor representatives across the country are also equipped with technical knowledge of the lighting products in their respective regions and are ready to serve valued customers.

Our After-Sales Service Unit at MaziNor is based on customer orientation and achieving full customer satisfaction. It is staffed with experienced experts and specialists, and supported by a network of licensed installers and technicians across the country. The unit is responsible for providing repair services, supplying spare parts, and addressing customer complaints. Utilizing advanced equipment, performing necessary tests, and adhering to industry standards in electrical and lighting technology, the unit examines and analyzes all electrical, environmental, and safety conditions required at the lighting installation site. This ensures the resolution of customer issues in the shortest time possible and helps customers identify and resolve problems within their electrical and lighting systems.

Marketing Unit Objectives

The marketing unit started its activities with the goal of managing all activities related to customer identification, retention, and satisfaction. This unit strives to effectively and efficiently carry out various marketing processes.

Market Research and Supply Chain Communication

As part of a market-driven approach, field research is continuously conducted. Additionally, the marketing unit maintains close communication with the supply chain, collects feedback, and analyzes it to develop appropriate strategies.

Planning and Executing Advertising Campaigns

Some of the key activities of this unit include:

• Planning and executing marketing programs
• Designing and implementing incentive and promotional programs for various groups
• Identifying target markets
• Participating in specialized exhibitions and conferences
• Planning and executing advertising campaigns

These actions are carried out to attract and retain customers, as well as strengthen the company's brand.