HPR-4 Series Sheet Rolling Machine

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Description

The HPR-4 series sheet rolling machines are high-performance machines featuring a PLC control system and conical bending capability, designed for precision and durability. These machines include:

  • Induction-hardened rolls,
  • Hydraulic opening cover,
  • Adjustable compression pressure

for increased safety during operation. Optional upgrades include:

  • NC/CNC control units
  • Hydraulic support
  • Oil cooling/heating systems

for versatile and heavy-duty applications.

Product Technical Description

Standard Machine Configurations

The machine is supplied with the following standard features to ensure accuracy, longevity, and operational flexibility:

  • PLC Control System: High precision and ease of use with precise process control.
  • Conical bending: For performing a wide range of versatile bending operations.
  • Induction-hardened rolls: Increased durability and lifespan with high abrasion resistance.
  • Stress-relieved steel structure: Ensures machine strength and stability, preventing machine deformation.
  • High-tensile steel rolls: Reliable and long-lasting performance under all working conditions.
  • Sealed spherical roller bearings: Smooth and quiet operation due to special bearing design.
  • Dual roll drive system: For top roll sizes between  Ø200 mm and Ø430 mm.
  • Four roll drive system: For top rolls larger than Ø430 mm.
  • Fixed top roll: For top roll sizes between Ø200 mm and Ø430 mm.
  • Hydraulic opening cover: Easy access to the machine and simplified maintenance.
  • On-machine welding capability: Greater versatility for various operations.
  • Electronically synchronized rolls: Precise and fast alignment for optimal performance.
  • Mechanically synchronized bottom rolls: Ensures consistent and uniform results in operation.
  • Adjustable compression pressure: For flexible and easier operations.
  • Overload protection: Maintains the safety of the machine and prevents potential damage.
  • Safety wire and emergency stop button: Increased safety during operation.
  • Manual lubrication system: Regular maintenance and care for the machine.
  • User manual: Ease of use and quick troubleshooting.
  • CE certificate: Compliance with recognized safety standards.

Optional Configurations

To further enhance flexibility and machine performance, the following optional features are available:

  • NC/CNC control unit: For improved automation and advanced performance.
  • Polished rolls: Smoother operation and improved appearance.
  • Adjustable rotation speed: For NC and CNC models to precisely control operational speed.
  • Vertical or horizontal working position: The machine can be set as required depending on the need.
  • Hydraulic vertical support preparation (full/mechanical): Enhanced flexibility in various applications.
  • Hydraulic side supports: With interchangeable top rolls for different applications.
  • Oil cooling and heating systems: Maintain optimal machine temperature for better performance.
  • Automatic central lubrication system: Convenience in maintenance and extended machine life.
  • Hydraulic roll cruising system: Uniform and precise bending for various materials.
  • Sheet feeding platform with alignment unit: Precise feeding of sheets and reduced operational errors.
  • Special sheet support systems: For different material thicknesses and stability assurance during operation.
  • Loading and unloading systems: Increased efficiency and accelerated operations.
  • Separate electrical cabinet: Enhanced safety and protection for the machine’s electrical systems.
  • Special solutions for wind tower projects: Designed for specific industrial applications.

These optional machine configurations allow you to customize it precisely to the manufacturing and industrial needs of your operation.

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About the Business

HAT-TEK Machinery

Address:
  • Turkey – Bursa – Nilufer District – Nilufer Trade Center – Yaylali Street – No. 1

HAT-TEK Machinery

HAT-TEK Machinery is a family-owned company established in 1988 in Bursa, Turkey, with over 30 years of experience in manufacturing industrial machinery. Renowned in global markets for its production and supply of various precision machinery, the company has, in recent years, become one of the leading manufacturers in this field.

Products and Manufacturing Scope

HAT-TEK's machines and accessories are manufactured in-house and, in cooperation with reputable manufacturers, are designed and produced based on specific technical requirements. The company's products include:

  • Press brakes: for cutting and bending sheets
  • Plate rollers: for shaping and rolling metal sheets
  • Guillotines: for precision sheet cutting
  • Angle rollers: for bending and forming angled metal profiles

Machining Tools

In April 1998, HAT-TEK expanded its activities as a manufacturer and supplier of technical equipment. By establishing strategic partnerships and producing subsidiary parts (C) in Turkey, the company became one of the largest supporters to meet the rapidly growing needs of emerging markets.

HAT-TEK's products are exported to many countries worldwide, and the company participates every year in trade exhibitions in America and Europe.

Company Strengths

One of HAT-TEK's main strengths is innovation, as well as in-house design and engineering. In 2016, the company’s design team successfully manufactured the most precise and innovative machinery for the North American market. These innovations have created significant value for customers and have fulfilled their needs with quality and reliability.

The top priority of the HAT-TEK team has always been to meet customer expectations with the highest quality and efficiency.

Conclusion

With over 30 years of experience in industrial machinery manufacturing, HAT-TEK Machinery has become one of the most reputable producers in the industry. Its capabilities in design and in-house engineering, innovation in production, and active presence in global markets have made the company a pioneer in the industrial machinery sector.